A Control Panel for Purified Water Storage & Distribution System is a sophisticated automation system designed to manage and optimize the storage and distribution of purified water in critical applications. This panel controls key components such as pumps, valves, UV disinfection systems, and sensors to ensure the safe storage, consistent quality, and efficient distribution of purified water to points of use. It is essential for maintaining water purity and preventing contamination in industries like pharmaceuticals, biotechnology, and food processing.
Equipped with advanced technologies such as Programmable Logic Controllers (PLCs) and Human-Machine Interfaces (HMIs), these panels provide precise control, real-time monitoring, and automated operation of storage tanks, distribution loops, and sanitization processes. They ensure compliance with stringent regulatory standards (e.g., USP, GMP, WHO) while enhancing system reliability and operational efficiency.
- Automated System Control : Manages pumps, valves, and sanitization systems to ensure consistent water quality and pressure during storage and distribution.
- Real-Time Monitoring : Tracks critical parameters like conductivity, TOC (Total Organic Carbon), temperature, pressure, and flow rate via sensors.
- PLC-Based Automation : Programmable Logic Controller (PLC) ensures precise control and integration with SCADA or IoT systems for remote monitoring.
- User-Friendly HMI (Optional): Touchscreen interface for intuitive operation, data visualization, and system diagnostics.
- Sanitization Control : Automates hot water or chemical sanitization cycles to prevent microbial growth in storage tanks and distribution loops.
- Robust Protection : Equipped with circuit breakers, overload relays, and surge protectors to safeguard system components.
- IP-Rated Enclosures : Offers IP54 (indoor) or IP65 (outdoor) protection against dust, moisture, and harsh environments.
- High-Quality Construction : Built with 14/16 SWG CRCA sheets or stainless steel, powder-coated for corrosion resistance.
- Alarm and Fault Detection : Alerts operators to anomalies like high conductivity, low pressure, or system faults for quick resolution.
Control Panels for Purified Water Storage & Distribution Systems are equipped with advanced components to ensure efficient control, monitoring, and protection. Key components include:
- Programmable Logic Controller (PLC) : Executes control logic for automated operation of pumps, valves, and sanitization systems.
- Human-Machine Interface (HMI) (Optional): Touchscreen or keypad display for operator interaction and real-time monitoring of system parameters.
- Sensors and Transmitters : Measure water quality parameters like conductivity, TOC, pH, temperature, pressure, and flow rate.
- Circuit Breakers (MCBs/MCCBs) : Protect the panel and connected equipment from overloads and short circuits.
- Relays and Contactors : Control pumps, valves, UV systems, and heaters based on PLC commands.
- Power Supply Units : Provide stable power (typically 24V DC or 230V AC) to PLC, HMI, and other components.
- Surge Protection Devices (SPDs) : Safeguard against voltage surges caused by lightning or grid fluctuations.
- Communication Modules : Support protocols like Modbus, Ethernet, or OPC UA for integration with SCADA or IoT systems.
- Wiring and Terminals : FRLS/HR FR insulated wires and DIN-rail or stud-type terminals for secure connections.
- Enclosure : Weatherproof, IP54/IP65-rated enclosure made of CRCA steel or stainless steel for durability in harsh environments.
| Parameter | Specification |
|---|---|
| Rated Voltage | 230V (Single-Phase) or 415V (3-Phase), 50/60 Hz; 24V DC for PLC/HMI |
| Rated Current | 10A to 200A (Customizable) |
| Enclosure Material | 14/16 SWG CRCA Sheet or Stainless Steel, Powder-Coated |
| Degree of Protection | IP54 (Indoor), IP65 (Outdoor) |
| PLC Type | Modular/Compact PLC (Brands: Siemens, Allen-Bradley, Mitsubishi, or Custom) |
| HMI Type | Touchscreen, 4″ to 15″ Display (Optional) |
| Sensors | Conductivity, TOC, pH, Temperature, Pressure, Flow Sensors |
| Communication Protocols | Modbus, Profibus, Ethernet, OPC UA (Optional) |
| Protection Devices | MCBs, MCCBs, SPDs, Overload Relays |
| Sanitization Control | Hot Water (70–85°C) or Chemical Sanitization (Customizable) |
| Water Quality Standards | Compliant with USP, GMP, WHO, and IS Standards |
| Surface Treatment | 7/9-Tank Powder Coating Process |
| Cable Entry | Top/Bottom, Gland-Type for Secure Terminations |
Control Panels for Purified Water Storage & Distribution Systems are critical for maintaining water purity and efficient distribution in various industries, including:
- Pharmaceuticals : Storage and distribution of Water for Injection (WFI) and purified water for drug manufacturing and cleanrooms.
- Biotechnology : High-purity water for bioprocessing, cell culture, and research applications.
- Food and Beverage : Purified water for processing, bottling, and cleaning of equipment.
- Hospitals and Laboratories : Distribution of sterile water for dialysis, lab testing, and medical equipment.
- Electronics Manufacturing : Deionized water for semiconductor production and circuit board cleaning.
- Chemical Industries : Purified water for chemical synthesis and process applications.
- Beverage Production : High-quality water for brewing, soft drinks, and bottled water production.
- Power Plants : Storage and distribution of purified water for boiler feed and cooling systems.
