A Control Panel for Purified Water Generation System is a sophisticated automation system designed to manage and optimize the operation of water purification systems, such as Reverse Osmosis (RO), Ultrafiltration (UF), and Electrode ionization (EDI) units, to produce high-purity water for critical applications. These panels integrate advanced control technologies, such as Programmable Logic Controllers (PLCs) and Human-Machine Interfaces (HMIs), to automate processes like filtration, chemical dosing, and system cleaning, ensuring consistent water quality and compliance with stringent industry standards.
This control panel is essential for industries requiring ultrapure water, such as pharmaceuticals, biotechnology, food and beverage, and electronics manufacturing. It provides precise control, real-time monitoring, and robust protection, ensuring efficient operation, minimal downtime, and adherence to regulatory requirements like USP, GMP, and WHO standards.
- Automated Process Control : Manages filtration, chemical dosing, and cleaning cycles to ensure consistent production of purified water.
- Real-Time Monitoring : Tracks critical parameters like conductivity, pH, pressure, flow rate, and temperature via sensors and digital displays.
- PLC-Based Automation : Programmable Logic Controller (PLC) ensures precise control and seamless integration with SCADA or IoT systems.
- User-Friendly HMI (Optional): Touchscreen interface for intuitive operation, data visualization, and system diagnostics.
- Robust Protection : Equipped with circuit breakers, overload relays, and surge protectors to safeguard system components.
- IP-Rated Enclosures : Offers IP54 (indoor) or IP65 (outdoor) protection against dust, moisture, and harsh environments.
- High-Quality Construction : Built with 14/16 SWG CRCA sheets or stainless steel, powder-coated for corrosion resistance.
- Alarm and Fault Detection : Alerts operators to anomalies like high conductivity, low flow, or system faults for quick resolution.
- Customizable Configurations : Tailored to specific water purification system requirements, including RO, UF, and EDI capacities.
Control Panels for Hot Water Sanitization Systems are equipped with advanced components to ensure efficient control, monitoring, and protection. Key components include:
- Programmable Logic Controller (PLC) : Executes control logic for automated operation of heaters, pumps, and valves.
- Human-Machine Interface (HMI) (Optional): Touchscreen or keypad display for operator interaction and real-time monitoring of system parameters.
- Temperature Sensors/RTDs : Measure water temperature to ensure precise sanitization conditions.
- Pressure and Flow Sensors : Monitor system pressure and water flow for optimal performance.
- Circuit Breakers (MCBs/MCCBs) : Protect the panel and connected equipment from overloads and short circuits.
- Relays and Contactors : Control heaters, pumps, and valves based on PLC commands.
- Power Supply Units : Provide stable power (typically 24V DC or 230V AC) to PLC, HMI, and other components.
- Surge Protection Devices (SPDs) : Safeguard against voltage surges caused by lightning or grid fluctuations.
- Wiring and Terminals : FRLS/HR FR insulated wires and DIN-rail or stud-type terminals for secure connections.
- Enclosure : Weatherproof, IP54/IP65-rated enclosure made of CRCA steel or stainless steel for durability in harsh environments.
| Parameter | Specification |
|---|---|
| Rated Voltage | 230V (Single-Phase) or 415V (3-Phase), 50/60 Hz; 24V DC for PLC/HMI |
| Rated Current | 10A to 200A (Customizable) |
| Enclosure Material | 14/16 SWG CRCA Sheet or Stainless Steel, Powder-Coated |
| Degree of Protection | IP54 (Indoor), IP65 (Outdoor) |
| PLC Type | Modular/Compact PLC (Customizable) |
| HMI Type | Touchscreen, 4″ to 15″ Display (Customizable) |
| Sensors | Conductivity, pH, Pressure, Flow, Temperature Sensors |
| Communication Protocols | Modbus, Profibus, Ethernet, OPC UA (Optional) |
| Protection Devices | MCBs, MCCBs, SPDs, Overload Relays |
| Water Quality Standards | Compliant with USP, GMP, WHO, and IS Standards |
| Surface Treatment | 7/9-Tank Powder Coating Process |
| Cable Entry | Top/Bottom, Gland-Type for Secure Terminations |
Control Panels for Purified Water Generation Systems are critical for producing high-purity water in various industries, including:
- Pharmaceuticals : Production of Water for Injection (WFI) and purified water for drug manufacturing and cleanrooms.
- Biotechnology : Ultrapure water for research, cell culture, and bioprocessing.
- Food and Beverage : Purified water for processing, bottling, and ingredient preparation.
- Electronics Manufacturing : Deionized water for semiconductor and circuit board production.
- Hospitals and Laboratories : High-purity water for dialysis, lab testing, and medical equipment sterilization.
- Power Plants : Boiler feedwater treatment for efficient and safe operation.
- Chemical Industries : Purified water for chemical synthesis and process water applications.
- Beverage Production : High-quality water for brewing, soft drinks, and bottled water production.
