Static Voltage Stabilizer

STATIC-VOLTAGE-STABILIZER

Control Panel for Static Voltage Stabilizer is an advanced electrical control system designed to manage and optimize the operation of static voltage stabilizers for both single-phase (3 kVA to 50 kVA) and three-phase (6 kVA to 200 kVA) applications. Unlike traditional servo stabilizers, static voltage stabilizers use solid-state technology (e.g., IGBT-based switching) to provide ultra-fast voltage regulation, protecting sensitive electrical and electronic equipment from voltage fluctuations, surges, and sags.

These control panels ensure precise voltage correction, real-time monitoring, and robust protection, making them ideal for residential, commercial, and industrial applications where rapid response and high reliability are critical. The panels are engineered for efficiency, low maintenance, and compliance with international standards, ensuring stable power delivery for a wide range of loads. 

  • Ultra-Fast Voltage Regulation : Corrects voltage fluctuations in microseconds (typically <1 Ms) using IGBT-based technology for instant response.
  • High Precision : Maintains stable output voltage (e.g., 220V/230V ±1% for single-phase, 400V/415V ±1% for three-phase).
  • Real-Time Monitoring : Displays input/output voltage, current, and system status via digital LED/LCD screens for easy operation.
  • Solid-State Design : Eliminates moving parts, ensuring high reliability, low maintenance, and silent operation.
  • Robust Protection : Includes overload protection, short-circuit protection, surge suppression, and over/under-voltage protection.
  • Compact and Lightweight : Space-saving design for easy installation in constrained spaces.
  • Energy Efficiency : Minimizes power loss during regulation, reducing electricity costs.
  • IP-Rated Enclosures : Offers IP54 (indoor) or IP65 (outdoor) protection against dust, moisture, and harsh environments.
  • Customizable Configurations : Tailored for single-phase (3–50 kVA) and three-phase (6–200 kVA) applications to meet specific load requirements.
  • Safety Compliance : Adheres to international standards like IEC 61439, IS 9815, and CE for safe and reliable operation.

Control Panels for Static Voltage Stabilizers are equipped with advanced components to ensure rapid voltage regulation and equipment protection. Key components include:

  1. IGBT Module : High-speed Insulated Gate Bipolar Transistor (IGBT) for solid-state voltage correction without moving parts.
  2. Microprocessor-Based Controller : Monitors input voltage and controls IGBT switching for precise regulation.
  3. Buck-Boost Transformer : Adjusts voltage levels in conjunction with IGBTs to maintain stable output.
  4. Circuit Breakers (MCBs/MCCBs) : Protect the stabilizer and connected equipment from overloads and short circuits.
  5. Surge Suppressors : Safeguard against voltage spikes caused by lightning or grid disturbances.
  6. Digital/Analog Display : Provides real-time data on input/output voltage, current, and system status.
  7. Cooling System : Forced air cooling (fans) or natural cooling for efficient heat dissipation, especially for higher-capacity units.
  8. Relays : Enable fault detection and automatic shutdown in case of critical errors.
  9. Wiring and Terminals : FRLS/HR FR insulated wires and secure terminal blocks for reliable connections.
  10. Enclosure : Robust, powder-coated CRCA steel or stainless steel enclosure for durability and environmental protection. 
Parameter Single-Phase Specification Three-Phase Specification
Type Single-Phase Static Voltage Stabilizer Three-Phase Static Voltage Stabilizer
Capacity 3 kVA to 50 kVA (Customizable) 6 kVA to 200 kVA (Customizable)
Input Voltage Range 140V–270V (Customizable, e.g., 100V–300V) 300V–480V (Customizable, e.g., 240V–520V)
Output Voltage 220V/230V ±1–2% 400V/415V ±1–2%
Response Time <1 ms <1 ms
Correction Speed <20 microseconds <20 microseconds
Efficiency >98% >98%
Protection Features Overload, Short Circuit, Over/Undervoltage, Surge Protection Overload, Short Circuit, Over/Undervoltage, Surge Protection
Display Digital LED/LCD for Voltage and Status Digital LED/LCD for Voltage and Status
Cooling Air-Cooled (Natural or Forced) Air-Cooled (Natural or Forced)
Enclosure Material 14/16 SWG CRCA Sheet, Powder-Coated 14/16 SWG CRCA Sheet, Powder-Coated
Degree of Protection IP54 (Indoor), IP65 (Outdoor, Optional) IP54 (Indoor), IP65 (Outdoor, Optional)
Standards Compliance IEC 61439, IS 9815, CE IEC 61439, IS 9815, CE
Operating Temperature 0°C to 45°C 0°C to 45°C
Connection Type Terminal Blocks or Cable Glands Terminal Blocks or Cable Glands

Control Panels for Static Voltage Stabilizers are ideal for protecting sensitive equipment in environments with unstable power supply. Key applications include: Single-Phase (3 kVA to 50 kVA)

  • Residential Homes : Stabilizing voltage for appliances like air conditioners, refrigerators, TVs, and computers.
  • Small Businesses : Protecting office equipment, such as computers, printers, and servers.
  • Healthcare Facilities : Ensuring stable power for diagnostic equipment, lab analyzers, and medical devices.
  • Retail and Commercial Spaces : Powering POS systems, lighting, and HVAC units in shops and offices.
  • Educational Institutions : Protecting computers, projectors, and lab equipment in schools and colleges.

Three-Phase (6 kVA to 200 kVA)

  • Industrial Facilities : Safeguarding motors, CNC machines, and production lines in manufacturing units.
  • Commercial Buildings : Stabilizing power for elevators, HVAC systems, and large office equipment.
  • Data Centers : Ensuring stable voltage for servers, UPS systems, and cooling equipment.
  • Hospitals : Protecting critical medical equipment like MRI machines, CT scanners, and ventilators.
  • Telecommunications : Stabilizing power for communication equipment and network infrastructure.
  1. Ultra-Fast Response : Corrects voltage fluctuations in microseconds, ensuring uninterrupted operation of sensitive equipment.
  2. High Precision : Maintains output voltage within ±1–2%, protecting devices from damage.
  3. Energy Efficiency : Minimizes power loss during regulation, reducing electricity costs.
  4. Extended Equipment Lifespan : Prevents wear and tear on connected devices, increasing their operational longevity.
  5. Low Maintenance : Solid-state design with no moving parts ensures high reliability and minimal maintenance.
  6. Silent Operation : Unlike servo stabilizers, static stabilizers operate silently, ideal for noise-sensitive environments.
  7. Cost-Effective : Reduces repair costs and downtime by protecting equipment from power-related damage.
  8. Compact and Versatile : Lightweight and space-saving, suitable for a wide range of applications. 

As a leading Control Panel manufacturer for Static Voltage Stabilizers , we deliver high-quality, customized solutions to protect your equipment from voltage fluctuations. Here’s what sets us apart:

  • Advanced Technology : Our panels feature IGBT-based solid-state technology for ultra-fast and precise voltage regulation.
  • Tailored Solutions : We design panels for single-phase (3–50 kVA) and three-phase (6–200 kVA) stabilizers to meet your specific requirements.
  • Quality Assurance : All panels are CPRI type-tested and comply with international standards (IEC 61439, IS 9815, CE) for safety and reliability.
  • Expert Support : Our experienced engineers provide end-to-end support, from design and installation to after-sales service. 
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